Focus Ford workshop manual australia Workshop Manuals Australia

Focus Ford workshop manual australia

Codenamed CW170 during its developing, and shortly known to some Ford contractors once the Ford Fusion, the initial Focus took its ultimate title from a Ghia concept vehicles that was shown on Geneva engine tv show in 1991. The decision to

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photographs and illustrations routine maintenance wiring diagrams repairs and overhauls and what tools to buy. Gregory's manuals are based on an actual vehicle stripdown and are researched and written by automotive engineers with vast experience. Gregory's workshop manuals are produced for the Australian market. These vehicle specifications may vary from those sold in other countries. Please be aware of these possible differences prior to using the data contained within. further data

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everything you need to know step by step procedures hundreds of photographs and illustrations routine maintenance wiring diagrams repairs and overhauls and what tools to buy. Gregory's manuals are based on an actual vehicle stripdown and are researched and written by automotive engineers with vast experience. full details

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--Easy-to-follow photos --Complete troubleshooting section --Valuable short cuts --Color spark plug diagnosis Table of contents: Introduction Chapter 1: Tune-up and routine maintenance Chapter 2: Part A: 2.0L SPI engine Chapter 2: Part B: 2.0L Zetec-E engine Chapter 2: Part C: 2.3L and 2005 2.0L engines Chapter 2: Part D: General engine overhaul procedures Chapter 3: Cooling heating and air conditioning Chapter 4: Part A: Fuel and exhaust Chapter 4: Part B: Emissions and engine control systems Chapter 5: Part A: Starting and charging systems Chapter 5: Part B: Ignition system Chapter 6: Clutch Chapter 7: Part A: Manual transaxle Chapter 7: Part B: Automatic transaxle Chapter 8: Driveaxles Chapter 9: Brakes Chapter 10: Suspension and steering systems Chapter 11: Body Chapter 12: Chassis electrical system Wiring Diagrams click to go

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(1560 cc) Duratorq-TDCi (DV) G8DA G8DB SOHC diesel ● 1.8 litre (1753 cc) Duratorq-TDCi KKDA SOHC diesel ● 2.0 litre (1998 cc) Duratorq-TDCi G6DA and G6DB DOHC diesel Transmissions Covered: ● MTX75 5-speed manual (1.6 litre and 1.8 litre models) ● MMT6 6-speed manual (2.0 litre models) Does NOT cover CVT Powershift or automatic transmission. Contents: ● Living with Your Ford Focus ● Roadside Repairs ● Weekly Checks ● Lubricants Fluids ● Tyre Pressures ● Routine Maintenance Service ● 1.6 litre Engine In-Car Repair Procedures ● 1.8 litre Engine In-Car Repair Procedures ● 2.0 litre Engine In-Car Repair Procedures ● Engine Removal and Overhaul Procedures ● Cooling Heating Air Conditioning Systems ● Fuel Exhaust Systems ● Emission Control Systems ● Starting Charging Systems ● Clutch ● Manual Transmission ● Automatic Transmission ● Driveshafts ● Braking System ● Suspension Steering ● Bodywork Fittings ● Body Electrical Systems ● Wiring Diagrams NOTE: Only maintenance adjustment minor repair more tips

Codenamed CW170 during its developing, and shortly known to some Ford contractors once the Ford Fusion, the initial Focus took its ultimate title from a Ghia concept vehicles that was shown on Geneva engine tv show in 1991. Certain elements of the look was in fact seen even earlier in the day in prototypes used by Ford to show forthcoming security services, such as the eye-level back lighting effects groups. As a continuation of Ford's brand new advantage styling philosophy, first-seen in Ford Ka in 1996, and Ford Cougar in 1998, the Focus' styling was indeed often referred to as polarising. The styling was in fact supervised by Jack Telnack and executed by Claude Lobo and Australian designer, John Doughty.

The decision to name this new vehicle the Ford Focus ended up being produced in very early 1998, as Ford's overheads was likely to keep the "Escort" nameplate because of its brand new generation of smaller family members automobiles. A final moment issue arose in July 1998 whenever a Cologne judge, giving an answer to a case introduced because of the editors Burda, ordered Ford in order to avoid the name "Focus" the German market vehicles because the name was already taken by the author's Focus mag. This eleventh hour dispute had been get over, however, additionally the car premiered without another type of "German market" title.
Back suspension
Control knife suspension

Designers when it comes to Focus, including Richard Parry-Jones, developed a class-leading, space-saving separate multi-link rear suspension system, promoted as controls Blade suspension system, incorporating the packaging of a trailing supply, with all the geometry of a double wishbone suspension system . The system originated from that used in CDW27 Ford Mondeo home, however with various modifications to really make it simpler and less expensive to construct and so financially viable on a mass-market automobile.

Where many competition inside small course, or smaller household vehicle course, utilized the more affordable non-independent perspective ray suspension system, Control knife offered enhanced elasto-kinematic results, in other words., powerful human anatomy control, sharp and accurate steering regardless of car's attitude, and an absorbent and quiet trip over bumps.

Unlike old-fashioned multi-link suspension system, controls knife features a broad, easy, consistent width, squeezed metal trailing supply with hub service – taking the host to two longitudinal locating rods, eliminating a costly cast knuckle, and offering the exact same amount of body control – with a diminished center of gravity, paid down road noise, and at lower production cost. The longer rear horizontal supply controls toe, a set of reduced front horizontal hands, vertically above one another, get a grip on the camber, while the Control Blade responds to brake and traction plenty.

In testing the suspension in 2000, engine Trend writer Jack Keebler mentioned "the main focus' typical speeds of 62.6 miles per hour through our slalom causes it to be faster all over cones than a $62,000 Jaguar XJ8L and a $300,000 Bentley Continental. The impression are of having lots of wheel travel for gobbling the bigger stuff and big-car, full-frame isolation whenever encountering growth joints and small path flaws."

Following 1998 introduction of controls knife suspension system and popularization because of the Focus, more producers started offering multi-link build backside suspensions in the compact lessons, or smaller family vehicles course.
Production

Typically, the Saarlouis, Valencia, and Halewood vegetation had produced the Escort, but the Focus was just created at Saarlouis and Valencia since Halewood would be to be turned to production of the Jaguar X-Type. Nevertheless the last generation for the Escort stayed in manufacturing in Halewood until 2000 as a budget alternative to the main focus, and van versions continued until 2002 until its replacement because of the Focus-based Ford transportation Connect.

Focus production in addition occurred in Santa Rosa, Philippines; General Pacheco, Argentina; Chungli town, Taiwan and Vsevolozhsk, Russia.
South Usa

The level 1 Focus stayed in manufacturing until 2008 generally speaking Pacheco, Argentina the Southern United states Market. The very last of level 1 Focus produced in Argentina showcased both a 1.6 L Zetec Rocam Flex Fuel system or 2.0 L Duratec HE motor or perhaps the 1.8 L Duratorq Diesel Engine. Assembly of Mark 2 Focus started in 2008 when it comes to 2009 design.

But in Brazil, Ford do Brasil offered this until 2009, in 1.6 GL or GLX hatchback or saloon versions.
Protection

The Mk 1 Ford Focus gotten 4 off 5 stars for occupant security, and 2 off 4 performers for pedestrian protection with its EuroNCAP tests. In Australian Continent, the 2002–2005 Ford Focus is assessed within the used-car security score 2006 as offering "average" cover for its occupants in the eventuality of an accident. The car scored 11.6 highlights of 16 in a frontal crash test conducted because of the Russian ARCAP security evaluation program in 2003.
2001 renovation
5-door hatch
3-door hatch
Truck

The 2001 Mk 1 Focus facelift included:

Revised headlamps with integrated indicators and split primary and dipped light bulbs
Revised bumpers without indicators, but with the extension of removable bump pieces
Modified higher and lower grille and fog lighting
Optional Xenon headlights
Optional 6-disc CD changer
Optional Navigation Program
Optional Digital Climate Control
Attributes of certain trim values changed
Modified center system with plastic cup holders
Various center dash tints
New chair trims
Various tool cluster finishes
Damped and lit glovebox
New colours
Rear energy point
TDCi Engine launched into range
Versatility Pack Alternative added

Bluetooth digital camera premises

A flexfuel system had been introduced, based on the European Zetec 1.6 L variation. This might make use of both fuel and bioethanol, but best regarding the Swedish marketplace. This version remains for sale in some nations despite the advent of an all-new Mk 2 Focus.

Transmissions

5-speed MTX-75 Manual
5-speed IB5+ handbook
5-speed IB5 Manual
6-speed Getrag 285 Guide
4-speed 4F27E automated

Trim levels

Trim levels

CL, 3/5-door hatchback, 5-door home
LX, 3-door hatchback, 5-door hatchback, 4-door saloon, 5-door property
Zetec, 3/5-door hatchback, 5-door property
Ghia, 5-door hatchback, 4-door saloon, 5-door home.
ST170, 3/5-door hatchback, 5-door property
RS, 3-door hatchback

Trim amount

GL, 5-door hatchback, 4-door saloon.
GL, 5-door hatchback, 4-door saloon.
GL, 5-door hatchback, 4-door saloon.
GLX, 5-door hatchback, 4-door saloon.
GLX, 5-door hatchback, 4-door saloon.
XR, 5-door hatchback.
GHIA, 5-door hatchback, 4-door saloon.
GHIA, 5-door hatchback, 4-door saloon.


The Ford Focus try a compact automobile produced because of the Ford engine Company since 1998. Fashioned under Alex Trotman's Ford 2000 arrange, which directed to globalize design development and promote one small vehicle all over the world, the Focus was primarily created by Ford of Europe's German and British teams . The main focus was launched in July 1998 in European countries, succeeding the Ford Escort, and changed the Mazda Familia-derived Ford Laser in Asia and Oceania combined with the Laser-based North American Escort. Wayne Stamping & set up started creating the Focus for united states with sales beginning in 1999.

The Ford Duratorq engine, frequently known as Duratorq, could be the advertising name of a variety of Ford diesel engines very first launched in 2000 for Ford Mondeo array of automobiles. The larger capacity 5-cylinder units utilize the energy swing brand whenever put in in North American-market motors.

The first design, codenamed "Puma" during their developing, changed the older Endura-D product which was indeed around since 1984. Commercial variations associated with the Puma product replaced Ford's old "York" kind unit utilized in the transportation, and lots of other manufacturers' motors - most notably the London Taxi.

More unrelated products in this number have been produced by Ford and PSA. The TDCi Duratorq engines can be purchased in automobiles from Ford, Jaguar, land-rover, Volvo and Mazda cars.

A fresh EcoBlue diesel system range, originally codenamed "Panther" and in the pipeline is obtainable in 2.0- and 1.5-litre alternatives, will progressively replace the Duratorq engines from 2016.
The key trim degrees of the pre-facelift Focus Mk 2 in britain is the following. For any other nations, the product range try often a cut down form of this list or it's almost different completely

Studio
LX
Design
Sport
Zetec
Zetec Environment
Ghia
Titanium

From September 2006, Ford modified the conventional trim standards a little, to accommodate the introduction of further choices called X-Packs.
Brazil

GL, 5-door hatchback, 4-door sedan.
GLX, 5-door hatchback, 4-door sedan.
Ghia, 5-door hatchback, 4-door sedan.
Titanium, 5-door hatchback, 4-door sedan.

China

Inside People's Republic of China, the main focus is made by Chang'an Ford. Its offered as a five-door hatchback or four-door saloon. Engines were 1.8 and 2.0 petrol.
2008 facelift
LT
LT Ford Focus CL

A minor facelift associated with the Mk2 Focus continued purchase in Australian Continent, Asia and South Africa in 2008. The main update included a front side bumper that has been distributed to the Cabriolet/Coupe, incorporated indicators into the part mirrors and newer design alloys for Zetec and Ghia models. All products additionally gotten twin airbags and abdominal muscles with EBD traditional, as well as the addition of new safety packages which included; forward side airbags, curtain airbags, stability & traction control and disaster Brake Assist.
Ford Focus TDCi 5-door
Ford Focus TDCi 5-door
Facelift Ford Focus Turnier
Facelift Ford Focus 3-door

Ford revealed a facelifted Mk2 Ford Focus at the Frankfurt engine tv show in September 2007. Business began in the United Kingdom in February 2008. Adjustment incorporate:

Cosmetically, the facelift brings the main focus in line with the Kinetic build words seen regarding the 2007 Ford Mondeo, and 2006 Ford S-MAX & Ford Galaxy, whilst keeping with the general model of the pre-facelift model. Every outside panel underwent a reworking utilizing the following secret information modifications: trapezoidal grilles, swept back headlamps, bold wheel arches, recently formed back glass, a contoured tailgate and new end lamps
Greater utilization of soft-touch plastic materials in the internal
Modified instrument binnacle and internal settings, now with purple lighting effects
New build center system primarily the top range Titanium trim and recommended Zetec
Ford PowerShift transmission added to number
Introduction of a Ford Energy Button
Introduction of a 110PS version of the 2.0 Duratorq TDCi engine.
Modified trim range composed of Studio, design, ECOnetic, Zetec, Titanium, ST – 1, ST – 2 and ST – 3 trims.

Later 2008 saw the introduction of the 'Zetec S' trim, including a body kit of front and back spoilers, side skirts as well as the large roofing spoiler from the ST. It provides aluminum pedals, a silver give brake address, and an optional WRC pack which adds flag decals and WRC scuff plates.

Rates were like the pre-facelift Focus. This was as its lead near the top of the Brit vehicle sales maps is slashed, because of the Vauxhall Astra in the earlier ages.

Ford worked with singer and purely Come dance Winner Alesha Dixon in January 2008 to create an exclusive unique edition remix and video to celebrate the release for the brand new Ford Focus.

In June 2009, the main focus Saloon had been scrapped in the uk, therefore the others of west Europe. However, deals proceeded until 2011 in Continental Europe, Eastern European countries, Russia, Asia & Taiwan. Manufacturing concluded in 2011, but for some markets, such Brazil, along side China & Argentina, it was still marketed as the Focus Timeless or Focus until production concluded in 2014, but Asia still offers they underneath the title of Focus Classic.

In January 2010, the Focus III Saloon was disclosed.
Extra variants
Focus ST
Early model Ford Focus ST 3 door Hatchback
The facelift Ford Focus ST, or XR5 5-door Hatchback

In 2005 Ford revealed a hot hatch form of the Mk 2 Focus. Called Focus ST, and available in either three or five-door hatchback variation, the automobile uses the Ford Duratec ST, a turbocharged 2.5 L 5-cylinder engine producing 225 hp.

The Ford Focus Mk 2 ST normally referred to as XR5 Turbo when you look at the Australian and brand new Zealand marketplace, it is offered as a five-door hatchback just. In 2008 Ford, along with Mountune race, launched an electrical upgrade system which increases the energy production to 260 bhp. the kit comes with: a K&N panel filter, larger intercooler and a re-map. no saloon version ended up being ever before released
Coupé-Cabriolet
Ford Focus Coupé-Cabriolet
Ford Focus Coupé-Cabriolet

The Focus Coupé-Cabriolet, a two-piece retractable hardtop, ended up being introduced within Geneva engine program in February 2006 and continued purchase in October 2006. Originally called the Vignale by fashion designer Pininfarina, it absolutely was previewed at the 2005 Frankfurt engine tv show. Pininfarina does last construction.

In February 2008, Ford revealed a fresh Focus Coupé-Cabriolet displaying the latest 'Kinetic build' front end associated with generic Ford Focus. Notably but unlike the general Focus models, the medial side and back body panels are not altered, and neither were the entranceway mirrors enhanced on new-style models, as from the remaining portion of the brand new Focus products. Nor were bodyside mouldings eliminated, much like the remainder Focus range. Some press outlets have anticipated such alterations in line with the rest of range.
Focus ECOnetic
Ford Focus ECOnetic

Shown within Frankfurt Motor Tv show in September 2007 as part of the facelifted number, the main focus ECOnetic is an emissions-friendly design, similar to Volkswagen's BlueMotion range, utilizing a 109 PS 1.6 Duratorq TDCi system with a Diesel Particulate Filter. Aerodynamic qualities like low-resistance tyres donate to 65 mpg‑imp fuel consumption figure with average CO2 emissions of 115g/km.
Focus X Road
Ford Focus X Roadway
Ford Focus X Road

The Focus X path, a Focus Wagon with crossover appearance which featured a new body kit composed of revised front side and back bumpers with a matching black colored finish on the doors and part panels, ended up being launched on AutoRAI Amsterdam in April 2009. The X roadway was only for sale in The Netherlands with 1.8 Flexifuel system and limited to 300 units. However, monthly later on the X roadway additionally made their debut at the Barcelona Overseas engine program and soon after made their first various other left-hand drive countries with all the regular petrol and diesel engines.
Focus RS Mk 2
Ford Focus RS
Ford Focus RS
Focus RS interior

On December 17, 2007 Ford of Europe verified that a Mk 2 Focus RS could be established last year. The press release additionally notes that a concept form of the RS is born in mid-2008. Contrary to many rumours and speculation the RS was launched by Ford having the standard FWD design with an upgraded Duratec ST system with 305PS Duratec RS, gearbox, suspension system, and LSD. As established, the main focus RS MK2 strike the path on 5 January 2009.

When Ford complete the production run of the Mk I, Ford of Britain's handling director Paul Thomas stated "We always understood Focus RS will be a sales winner, but we're able to not have predicted their great reception as well as the effect it have in re-igniting enthusiasm when it comes to Ford RS brand name."

In 2008, Ford disclosed the latest Focus RS in "concept" kind during the British Global Motor program. The Duratec RS motor ended up being upgraded to create 305 PS and 440 N·m of torque. 0 to 100 km/h speed ended up being quoted to be under 6 seconds. The RS makes use of a modified Volvo -engineered 2,522cc five-cylinder motor based in the Focus ST. A more substantial Borg Warner K16 turbo today delivers around 20.3-psi of boost, exactly double that the 225-hp ST's system. A air-to-air intercooler is created as a complement, even though the forged crankshaft, silicon-aluminum pistons, graphite-coated cylinder bores, 8.5:1 compression ratio and variable device time in addition within the power result. The vehicle stays front-wheel drive, but to cut back torque steer utilizes a Quaife Automatic Torque Biasing LSD, and a specially designed MacPherson strut suspension at the front called RevoKnuckle, which supplies a lower scrub distance and kingpin offset than traditional designs while avoiding the increased pounds and complexity of dual wishbone and multi-link suspension setups. Ford British claim: "It really is as near as you'll arrive at driving a full-spec rally automobile.

0-100 kilometres each hour: 5.9 s
31-62 miles per hour: 5.3 s
Top speed: 263 kilometres hourly
Kilometre from a standstill: 25.4 s

In the back a big venturi tunnel and a remarkable back spoiler create a meaningful search. Focus RS obtainable in three expressive outside tints: ideal Green, results Blue and Frozen White. Focus RS possess a unique 'Ultimate' Green classic 1970s Ford Le Mans Green associated with Ford Escort RS1600 age.
Focus RS 500
2010 Ford Focus RS 500 at the Goodwood event of Speed
2010 Ford Focus RS 500

The Focus RS500 was released in April 2010. A small manufacturing run of 500 products are created. It offers a turbocharged 2.5 L5 petrol system which creates 345 bhp and certainly will do 0-62 miles per hour in 5.4 seconds, with a high rate of 165 mph rendering it the quickest Focus however.

This new design was given the RS500 designation to emphasize their strictly limited manufacturing run of 500 independently numbered vehicles, all of these had been offered for consumers to purchase. Each RS500 carries a metal plaque regarding center console, hand-engraved with a distinctive identification amounts from 001 to 500.

To present the RS500 with a suitable power device, the 305 PS turbocharged Duratec RS 2.5-litre system through the standard Focus RS was enhanced to provide significantly more top-end and mid-range power. Maximum energy are increased by 45 PS to 350 PS at 6,000 rpm, while torque was increasing from 440 to 460 N·m, delivered across a diverse speed are priced between 2,500 to 4,500 rpm.

The changes feature a notably larger air-to-air intercooler to produce a cooler, denser fee; a more substantial air conditioner filter package for enhanced airflow; larger diameter exhaust downpipe; and an uprated gasoline pump, alongside an updated software calibration to optimise the efficiency regarding the revised system.

Preliminary overall performance numbers for the Focus RS500 show it achieves 0–100 km/h in 5.6 moments, with a premier speed similar to the 263 km/h in standard RS.

Designed by Efficiency vehicles Enthusiasts The Focus RS500 engine happens to be modified by a group from Ford TeamRS together with Revolve Technologies, the automotive manufacturing firm which develops Ford approved results improvements through their Mountune Performance brand name.

All Focus RS500 automobiles will likely to be painted in a standard Panther Black metallic colour, before becoming delivered to a dedicated 3M facility near Frankfurt, Germany, where an unique movie should be put on the bodywork generate the matte black colored result.
Focus BEV
Focus BEV Demonstrator much like the one showcased on Jay Leno tv show

a model Focus electric battery electric vehicle is shown in August 2008. The variation, often referred to as "Focus EV".

The style vehicles revealed at 2009 Frankfurt engine tv show was developed to take part in great britain national's "Ultra-Low Carbon automobiles" demonstration effort during the early 2010. A consortium of Ford, Scottish and Southern power and college of Strathclyde use a fleet of 15 Ford Focus BEVs and a charging infrastructure close to the London Borough of Hillingdon from early 2010. This brand new BEV demonstration fleet is being developed partially with community financing through the UNITED KINGDOM national's tech method Board which promotes innovative industry-led works that decrease CO2.

As a publicity stunt, the Focus BEV ended up being featured on Jay Leno tv show in a part known as "Green Car Challenge" in which celebrity friends drove the electric car.

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